Plant Design and Setup
Design Engineering
Concept Design & Planing
- Production Capacity Planning, Production Equipment List & Sizing.
- Production Floor Layouts
- Typical Building Sections
- Master Plot Plan
- Utility Capacity Planning - Clean & Black
- Budgetary Cost Estimate - ROM ± 25%
- High Level Project Timelines
- Concept Report
Basic Engineering Design
- Process Equipment
- URS
- Basic Equipment Layout
- Warehousing Calculations
- Architectural
- Man Material Movement Layout
- Modular Panel /Block Layout
- Other Block Basic Layouts - Admin/QAQC/Canteen/Warehouse/Security Cabin
- Building Sections
- Basic Building Elevations
- Doors & View Panel Layout
- Drain Point Layout
- Civil Finishes Layout
- EHS & Egress Plan
- Room Book
- Preliminary RCP
- Plot Plan with basic routing of services
- Civil & Structural
- Design Basis
- Site Grading Layout
- HVAC
- Environmental Classification
- AHU Classification
- Pressure Gradient Layout
- Room Data Sheet
- Basic HEPA Diffuser /Riser Layout
- Electrical
- Key Single Line Diagram
- Basic Load List
- Transformer, DG and UPS Sizing
- Lighting Lux Layout
- Socket List
- Socket and switches layout
- HT & LT Panel Basic Layout
- Mechanical, Piping & Fire Protection
- Preliminary Utility Equipment Layout
- Basic Pipe Routing
- Basic Concept
- Fire Protection scheme & BOD
- Fire Hydrant Basic Routing
Detailed Engineering Design & Construction Drawings
- Process Equipment
- Vendor GA Drawing approval and coordination
- Detailed Equipment Layout
- Architectural
- Modular Panel Layout Approval
- RCP
- Detailed Sections
- Detailed Elevations
- Doors & View Panel Schedule
- Civil Finishes Schedule
- Lab and Office Furniture Layout
- Furniture Details and Specs
- Office Interior Design - Layout, Details & Specs
- Sewage and Effluent Drain Routing and Sectional Details
- Plot Plan with Service coordination
- Water Tank GA drawing
- Vendor GA Drawing approval and coordination
- Staircase sections and details
- Service Floor and Terrace Plans
- Civil & Structural
- Foundation Plan and Footing Schedule,Details
- Grade Slab details and section
- Beam(Plinth,Floor,Tie,Lintel) Schedule and Details
- Floor Slab Schedule and Details
- Cutout sections and details
- UG/OH Water Tanks Drawing & Details
- Staircase sections and details
- Equipment and Structure Foundation details
- HVAC
- RDS & Heat Load Calculations
- Air Flow Diagram
- CHW/HW GPM calculations
- AHU Manifold Typical Drawings
- Equipment Sizing & Specifications - AHU/Dehumidifier
- AHU Placement Layout
- Duct Routing Layout
- Vendor GA approval
- Double Line Ducting Approval
- AHU Condensate Drain Layout
- BMS scheme
- I/O Summary
- BMS Specifications
- BMS Cable schedule and routing
- BMS Vendor Submittal approval
- Electrical
- Final Load List
- Single Line Diagrams Main & Distribution - Process, Lighting, HVAC, Utility, UPS
- HT Substation Layout and Details
- Transformer and DG Location Layout and Details
- Equipment Layout - Panels, DBs
- Specifications for - Transformer, DG, UPS, HT & LT Panels, DBs, Light Fixtures
- Earthing calculations and routing
- Lighting Layout
- Looping/Circuiting Diagram - Power, Lighting
- Cable Schedule & Specs
- Cable Routing/ Cable Tray Layouts
- Lightening Arrestor Layout and details
- Vendor Drawing and Specs Approvals
- Mechanical, Piping & Fire Protection
- Utility P&ID - Clean & Black
- Line Sizing Calculation - Clean & Black
- Utility Equipment Layout
- Tank Farm Layout and details
- Pipe Routing & Sections
- Pipe Rack Layout & Details
- Isometric Drawing for High Pressure Steam Lines
- Equipment Specifications - Black - Chiller, Air Compressors, Boiler, Cooling Tower, Hot Water System, Pumps, Filters, Water Pretreatment Plant
- Specifications - Clean - Storage Tank, Pump, Sanitary & non Sanitary Valves, Piping, Fittings, Heat Exchangers
- Specifications for Piping, Valves, Fittings, Insulation & Painting
- Services Coordination Drawing - Ducting, Piping, Cable trays, Drains
- Utility Pendant Layouts, Specifications & Details
- Raw Water & Fire Water Pump House Layout
- Fire Hydrant Details & Routing
- Fire Design Hydraualic Calculations
- Sprinkler Layout & Details
- Vendor Drawing and Specs Approvals
Validation Support
Vendor Doc Review and Approval(DQ/IQ/OQ)
FAT Protocol Review
SAT Protocol Review
Compliance Report Review
Procurment Assistance
Procurement Strategy
Procurement Packages and Procurement Schedule Monitoring
Bill of Quantities
Tender Documents
Vendor Identification and Pre Qualification
Float Inquiries
Technical Bid Analysis & Recommendation
Commercial Bid Analysis & Recommendation
Vendor Follow up and Engineering Coordination related to Vendor Drawing/documents approvals
Cost Monitoring
Miscellaneous
Statutory Permits
Regulatory Permits - FDA/WHO GMP
ETP Detailed Design
QC, Office Equipment & Instruments
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